| INTRODUCTION | |||||||
| LV SPRAYING & ENVIRONMENT | |||||||
| HISTORY & DEVELOPMENT | |||||||
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| LOW VOLUME SPRAYING | ||||||
| AIR AS TRANSPORT MEDIUM | |||||||
| DROPLET SIZES & CATEGORIES | |||||||
| COMPARISON CHART | |||||||
| QUESTIONS & ANSWERS | |||||||
| CONTACT AGTEC | |||||||
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AgTec 400PC Sprayer | |||||||
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AgTec 5004 Sprayer | ||||||
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AgTec 400LPS Sprayer | ||||||
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The information in this booklet is based on many years of experience in low volume spraying. Since 1970 the low volume principle has become a matter of great importance with widespread acceptance of the AgTec low volume sprayer by fruit and vegetable growers, and agriculturalists. This AgTec low volume spraying system has brought speed, efficiency, and economy to modern agriculture.
SUMMARY OF SUGGESTED SPEEDS AND ADVANTAGES AS COMPARED TO DILUTE SPRAYERS
SPEEDS:
2-1/2 mph to 3-1/2 mph in fruit trees. 2-1/2 mph in grapes, berries and row crops.
SAVINGS:
Up to 60% on Material Low Maintenance Costs Up to 90% on Water Reduced Spraying Time 50% and more on Fuel Savings on Time and Expense Low Initial Cost of Hauling Water Low Labor Cost
COVERAGE:
Uniformly fine droplets, median diam. 40-100 micron range. Most even distribution, no runoff, minimal residue on covercrop. Minimal to nil residue at harvest. No undesirable concentration that causes spray damage. Excellent spray coverage on upper and lower leaf surfaces, twigs, limbs and fruit.
CONSTRUCTION:
Lightweight No nozzles, therefore no clogging, No damage to soil structure. even at highest concentration. Soil compaction minor. Lowest gallons per acre output. Central control from drivers seat. Excellent tank agitation.
LEGEND:
LV = Low Volume 1 Kilogram = 2.205 pounds mu = Micron or 1/25000 inches 1 hectare = 2.47 acres 1mm = 0.039 inches 1 inch = 2.54 centimeters 1 meter = 39.37 inches 1 foot = 30.48 centimeters 1 liter = 1.05 quarts (U.S.) 1 U.S. gal. = 3.78 liters 1 lmp. gal. = 4.536 liters | |||
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The hodgepodge of confusion in discussing formulations and quantities of chemicals used per acre in ratings of "x" has been one of the most confusing issues facing anyone new to spraying in agriculture. This is because no two people ever agreed on "x". Low volume users from the start talked in terms of acre rates for the control chemical. This mean gallons of water used/care was a user's perogative, and as long as the suggested amounts of control chemicals/acre were present in the water used on an acre, then disease and insect problems could be controlled.
While many areas of chemical usage are worthy of general discussion in their role as control system commensurate with environmental stability, low volume spraying has become an important economic and environmental reality. Before discussing LV sprayers, however, it would be a good idea to have a close look at the pro's and con's of the conventional spraying method in order to appreciate more fully why the low volume principle was developed.
CONVENTIONAL HIGH VOLUME SPRAYER (DRIP-WET METHOD)
With this method, a large quantity of water with the pest control in solution, is sprayed onto trees under a fairly high pressure. At least 30% to 70% of the chemical is lost, as this quantity drips onto the ground--most certainly not the target area originally intended. Water, the transport medium in this system, is replaced by air in the LV system. From the viewpoint of actual pest control, this high pressure high volume system was always regarded as quite satisfactory as the user had the visual assurance that all parts of the tree were properly wet as a result of the large quantity of water used per tree, and because of the dripping of the solution, suspension, or emulsion. Occasionally, instances of spray damage occurred due to the fact that not all dripping chemical landed on the ground, but sometimes collected in hollows in the tee or at "dripping pints", i.e., lowest points of leaves and fruit. After evaporation, an undesirable concentration of chemical caused damage in these "drip point" areas. These facts were not the main incentive in low volume sprayer development. But along with the seven major reasons herein listed, they helped give impetus to development of the low volume, low pressure, high air velocity sprayer whose desirable features are incorporated in the AgTec systems. 1. The heavy expenditure on pest control chemicals. 2. The use of large quantities of water. Water itself is not costly, but where the water supply is distant or inadequate, transport costs of the water weights heavily on the total production costs. 3. Slow tempo of work. This is a particular disadvantage when quick action is necessary to combat a particular pest or disease. Weather conditions obviously plan an important role as it is desirous to spray the maximum number of trees in the shortest time when ideal conditions prevail. 4. Conventional sprayers are generally heavy machines. Because of the water load, a large traction power source is necessary. Damage to soil structure and covercrop is common when using heavy conventional sprayers. 5. The modern conventional sprayer purchase price is higher than LV systems. 6. High maintenance costs on high pressure pumps, hoses, nozzles and seals. 7. Safety measures against buildups of poisonous chemicals in the soils are almost impossible with conventional spraying. In these days of cost-squeeze problems in agro-businesses and the vociferous outbursts to maintain environmental purity, any of the previous reasons for intensive research in improving spray systems now seems justified. | |||
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THE LOW VOLUME PRINCIPLE
Because the "drip-wet" method had to be modified, water as the transport medium was replaced with air. Water fulfills the function of a solvent in the low volume system with the result that the proportion of water-chemical is completely different than the proportion in high pressure "drip-wet" method systems. The chemical portion in LV systems is much higher per gallon of spray.
DROPLET SIZE
The essential difference between the two methods of pest control under discussion is found in the sizes of droplets in which the control medium is dissolved. The droplet formed by a low volume sprayer is the key to its success and leads to the following savings:
(a) Pest control savings of up to 70% (b) Water savings of up to 90% or even more.
Because of these savings it is important to look more closely at the difference between sizes of droplets formed by he low volume sprayer and by the traditional conventional sprayer. The droplet from a conventional sprayer has an average size of 3mm. = 300 micron (1 mu. = 001 mm.). The droplet from a low volume sprayer has an average size of 50-90 mu. Drawing #1 indicates the two droplet sizes in the form of cubes using 50 micron droplets from the low volume sprayer and 300 micron droplets from the conventional high volume sprayer. | ||||||||
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Drawing #1 | | ||||||||
| For each 300 mu. droplet formed by a conventional sprayer a low volume sprayer makes 6 x 6 x 6 = 216 droplets of 50 mu. Drawing #1 shows cubes only for convenience in illustration the difference. In the drawing #2 a droplet of 300 mu. and another 50 mu. is shown, each surrounded by a zone of 100 mu. in which the chemical is effective. | |||||||||
| Drawing #2 | |||||||||
| In drawing #3, 216 droplets of 50 mu. and one droplet of 300 mu. are shown, each surrounded by a zone of 100 mu. It can be seen that the 216 droplets of 50 mu. cover a considerably larger area than the single droplet of 300 mu. | |||||||||
| Drawing #3 |
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| This is why substantially less amounts of water and chemical are required in the use of LV sprayers. Nevertheless, one is assured of excellent coverage which results in pest control. The illustration of drawing #3 gains impact when one remembers that 1 gall on of liquid contains 318 million droplets of 300 mu. and 68,688 million droplets of 50 mu. | |||||||||
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In developing the LV sprayer, the objectives were to attain an even sized droplet formulation in the airstream in order to create a genuine LV spray in which no large size droplets are present, to maintain accurate control of the liquid injection, and to ensure the correct volume of air at a critical air speed issued from the blowers. Should large droplets be present in the LV airstream, the chance of spray damage is present or the same reasons mentioned under the paragraph "Conventional Sprayer". A definite relationship exists between the size of the droplet and the airspeed. The airspeed of an LV sprayer cannot be raised indefinitely, as danger of "storm" damage exits which would result in damage to fruit, leaves, branches, etc. The droplet of a predetermined size will leave an airstream at the critical speed as soon as the airstream makes contact with a tree, in the same manner that an automobile would leave its path on a curve if it should meet with an obstruction. At the instant the droplet-filled airstream leaves the jet nozzle, it breaks through the static air surrounding the jet head. Because of its relatively high speed which causes friction in the air in the tree canopy, it carries a portion of air along. This, plus the fact that the droplets fly out of their path, creates a turbulence in the tree so that breaches, leaves and fruit are thoroughly covered on all sides with the control spray. The turbulence is particularly evident when LV spraying is examined by ultraviolet light with fluorescent spray at night. In drawing #4, an oversize droplet in the airstream would strike the apple on the front or bypass it altogether, miss its object, and not participate in the turbulence, as is show for the 50 mu. droplets. | ||||||||
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Drawing #4 | |||||||||
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Large 300 mu. Droplets | ||||||||
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Turbulence | |||||||||
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50 mu. Droplets | |||||||||
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MINIMAL AIR SPEED CRITICAL
An air speed below critical speed (175 mph) is undesirable as insufficient tree or crop penetration is achieved. The critical airspeed has been determined by test experiences over the years. As previously mentioned, one sometimes encounters spraying damage with the "drip-wet" method because of the flowing together and concentration of chemicals at certain points on the tree. With low volume spraying, this is practically impossible as the whole tree is covered from all sides with microscopic size droplets. In recent tests with copper fungicide sprays, drip points of leaves showed spraying damage as a result of conventional spraying. But the LV method revealed that after evaporation more copper per square inch was present than deposited by the conventionally system, while no spray damage was evident. These tests showed clearly that more effective spray deposit was attained with the low volume sprayer. This had also been proven with other fungicides and insecticides in many residue analysis tests. | |||||||||
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Sizes and categories of droplets have been discussed for many years. As far back as the late forties and early fifties droplets were described as vapors, fumes, fogs, mists, light rain and rain. Micron sizes were assigned to these broad categories. The first would be 10-20 Micron or less, the mists would be from 12-100 Micron, light rain would be 10-150 Micron, and rain from 150-1,000 Micron. No universal agreement has been reached on these categories and their classification is still somewhat arbitrary and academic.
ADVANTAGES OF LV SPRAYING
Advantages of low volume concentrate spraying are many and spectacular. Low volume machines are consistently less expensive than high volume or "speed sprayer" machines. Lack of runoff or drip means soil and aquatic pollution is lessened by 50-90%. In this era of environmental improvement efforts by every country in the world, such a characteristic is important. Atmospheric contamination is much less with low volume concentrate machines because generally less chemicals/acre for disease and insect control are required than in conventional or dilute machines. The larger number of "fines" or small droplets produced in low volume high air velocity systems are also subject to much faster breakdown rates in the atmosphere from ultraviolet and solar radiation than are the larger droplets produced in conventional or dilute spray machines. Furthermore, this biodegradation of spray droplets in the atmosphere is up to ten times faster than breakdown of droplets on the ground or in the water.
ESCAPE VELOCITY
Escape velocity and numbers of particles in high volume machines are the keys to direction and coverage. Because of low air volumes used in most low volume sprayers, these droplets are more influenced by axial air flows around limbs and leaves, often depositing on the backs or underside of leaves as well as on the side facing directly into the air stream. Too much air means spray droplets, especially the larger sizes produces in abundance by conventional machines, are sprayed on foliage and limbs and then blown off.
MAJOR FACTORS FOR LV SYSTEMS
In summary, cost factors, low operating costs, safety, evenness of coverage, narrower droplet size ranges, low pump pressures, consistent output, and low water requirements are major advantages of low volume spray systems over the conventional systems. Long term environmental improvement and economy are also major factors that have given low volume high concentrate systems their dominance in many areas of the world where quantitative and qualitative production of food and fiber crops is necessary. | |||
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Physical and Theoretical Differences | ||||
| AgTec 500CS Sprayer | AgTec 400PC Sprayer | |||||||||
| AgTec 300LPS Sprayer | | |||||||||
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2811 U.S. 31, Plymouth, IN 46563
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